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Current situation of global PCB industry market
PCB is an indispensable component in electronic products. With the continuous improvement of scientific and technological level, its demand is stable and will continue to grow. The PCB industry has become a global industry with an annual output value of more than 50billion US dollars. In 2018, the output value of the global PCB market exceeded US $60billion. In the future, driven by the sustainable development of the global electronic information industry, the output value of the global PCB market is expected to reach US $66billion in 2019. In 2020, the global PCB output value is expected to be nearly 70billion US dollars. The proportion of PCB output value in Chinese Mainland will continue to increase.
Market analysis of PCB industry in China
In recent years, due to the increasing labor costs and environmental protection requirements in coastal areas, the PCB industry is gradually shifting from the Yangtze River Delta, Pearl River Delta and other electronic technology developed areas to the provinces and cities with better industrial conditions in the mainland. At present, China has formed a PCB industry cluster belt with the Pearl River Delta and Yangtze River Delta as the core areas. According to statistics, in 2017, there were about 1300 enterprises in the PCB industry in China, mainly distributed in the Pearl River Delta, Yangtze River Delta and Bohai rim. The PCB output value of the Yangtze River Delta and Pearl River Delta accounted for about 90% of the total output value of Chinese Mainland.
In 2018, there were 21 listed companies mainly engaged in PCB, and 10 listed companies in China have entered the world's top pcb40. In 2018, the growth rate of global PCB was 6.0%, and that of China was 10.0%. Due to China's huge domestic demand market, low labor costs and perfect industrial supporting facilities, the global PCB production capacity has been continuously transferred to China since 2000, making the PCB industry in Chinese Mainland surpass Japan to become the world's largest producer in 2006.
With the increasing proportion of China's PCB output value in the world, the PCB industry in Chinese Mainland has entered a stage of sustained and stable growth. In 2017, the output value of China's PCB industry reached US $28.08 billion, and the output value of China's PCB industry will increase from US $27.1 billion in 2016 to US $31.16 billion in 2020, with a compound annual growth rate of 3.5%.
【SIE provides customers in the PCB industry with information system implementation services related to intelligent manufacturing】
changes in the internal and external environment of enterprises, PCB enterprises are facing the following challenges:
1、With the help of the capital market, domestic enterprises have expanded their production and the competition is fierce
2、Customers' requirements for product quality traceability are improved (PCS traceability)
3、Competition based on delivery response, flexible manufacturing
4、Based on the cost competition, the requirements of "lean, automation, informatization and intelligence" of the factory
5、The process of high margin orders is becoming more and more complex, and improving the yield has become an effective means to reduce costs and enhance competitiveness
Based on the experience of implementing Siemens Camstar MES and EAP projects in typical customers in the PCB industry, SIE has summarized the "four modernization" model of Intelligent Manufacturing in PCB enterprises, and helps PCB enterprises achieve the following goals by EAP automation and MES:
1、Improve the per capita output value of the factory by improving the automation rate of the factory;
2、With the establishment of digital process ,and quality prevention and parameter early warning analysis system ,help PCB enterprises improve product yield;
3、By establishing an order review platform and a TOC scheduling system of batch cards, it can help enterprises improve factory capacity (output value of unit fixed assets).
Four modernization" model of Intelligent Manufacturing in PCB enterprises
【SIE PCB industry intelligent manufacturing overall informatization planning】
【 SIE Complete functional scope of SRM management in PCB industry】
【SIE provides enterprise management informatization implementation services for PCB enterprise customers】
Due to the particularity of the industry, many PCB enterprises have been using the PCB industry version ERP system and a separate financial management system.
With the gradual expansion of new factories, the management mode of the original single factory has changed to the mode of collectivization, multiple legal persons and multiple manufacturing factories. The supply chain / financial management is becoming more and more refined, and the original information system no longer meets the needs of enterprise development;
Based on the experience of typical customers in the PCB industry, SIE provides the following implementation services of management informatization system for PCB enterprise customers:
● Oracle ERP implementation / SAP ERP Implementation
● Order review platform system implementation
● SRM supplier relationship management system
● Financial Sharing Platform (financial business system)
● PCB whole process traceability system (human, machine, object, method, environment)
【SIE PCB industry solution implementation team】
【Customer cases of SIE PCB industry】